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600kb is a massive word file...most of mine for school are 27-50kb, 91 with an embedded screenshot (using Word's pic compression).
Anyway, I have only had that problem once and have not been able to reproduce it. The first thing I would suggest is to highlight everything in your Word doc on your PC, then select "Clear Formatting" from the drop down menu where it shows what formatting options you have selected. Save to a different filename, sync to your Ax, and see if that helps. Then you can at least know if formatting is causing the problem.
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