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It's probably not the OS or the hardware. Writing to Flash is not a guaranteed event. Memory cards can just be reformatted, so nobody thinks about it too much, but the ROM can't be reformatted.
I store large aps that I do not chage frequently (like dictionary, adobe viewer,...) I make sure no appointments are coming do, the battery is fully charged -plus- AC charger plugged in. Soft reset to kill all background programs. Similar precautions for the PC. Leave everything alone during the write. Try not to trip over the USB synch cable.
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The world may not be perfect yet, but the Axim is (almost).
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