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Sounds like you have a problem with your connector in the Axim. Connecting your headphones should then disconnect your speaker connection internally. Probably a short on the board and this is why you see an appreciable drop in power... your headphones are probably acting like a high amp fuse and isn't blowing!
Might be time to call Dell and relate the problem. I don't think it is a field fix from the sounds of it.
Ron
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