Hi guys, thanks for all the advice.
This exercise is more for the fun of it than anything else. Sure, I could go for a fully-integrated system like, for example, the Eclipse DVD-based NAV systems that can replace my 2-DIN radio. Like the new AVN6600
http://www.eclipse-web.com/ But that's a $2 grand exercise. And I still don't get a PDA that I can pull out and put in my pocket or bring into the house/hotel room for trip planning.
What I have discovered over the past year is that I tend to do two types of driving.
95% of my driving is running around town on errands (I'm a stay-home Dad who works out of a home office) and for all this driving I have no use/need for GPS since I can navigate my small city in my sleep. For this 95% of my driving I like to use the PDA as an MP3 player in the car to play music and podcasts since the radio options here in Central Texas are pretty limited if you don' t care for Rush and Dr. Laura.
5% of my driving is on weekend road trips out of town when I use the GPS. On these longer trips we have the kids in the back and I play movies for them on my old laptop which I mount on a stool between the minivan seats and then play through the rear car speakers with the casette tape adapter. Give's the kids 15" DVD screen and car stereo sound. They love it. In front I use mapopolis without sound to find whatever zoo or museum or whatever we are trying to find.
By hard-wiring the mount into the car I can run it off a different DC circuit than the cigarette lighter which is charging cell phones, running the laptop for movies and other things. That's my primary objective.
I'm less concerned about the sound integration. I do know there are various methods that people have used to integrate iPods into their cars and I can probably research that area. But I haven't done so yet. It's really just a question of how far I can take this project for the fun of it.