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Are you testing with multiple AP in the same area all set to different channels. IF so what AP's are yo uusing and what channels are they set to?
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Dlink 614+ airplus, a linksys wifi, and a netgear. I only know the model for the dlink cuz that's mine, and the rest are my neighbors - they know i switch to their sometimes :).
Anyway, my x3i worked out of the box with my neighbor's wifi networks which have no encryption, channels 1,6. I'm using channel 11. All our access points are in the same area (so pretty much i can connect to any 3 no matter where i am).
I have the following configuration (i've said this on another post too):
1) disable 4X mode (only with airplus dlink series)
2) mac filtering (entering entries for my 5 mac addresses - 1 print server, 2 pc's, 1 xbox, 1 x3i).
3) static dhcp enabled with 5 entries (dhcp also enabled)
4) BroadCast SSID
5) WEP Enabled to 128bit (since most wifi cards don't support dlink's 256bit)
6) Entered a simple WEP key like all 1's. DO NOT CUT AND PASTE. Just count twenty-six 1's. I think 128bit is twenty six hex digits.
On my x3i i did the following (start from hard reset ):
1) turned it on
2) automatically detects my wifi (since i enabled broadcast ssid from my access point)
3) i think it asks me if i want to connect - say yes or something
4) asks me to enter the WEP key, again i enter the WEP from above by COUNTING the digits.
5) hit OK. It connects.
6) if it dissconnects, then go back to the wifi configuration thing and click on "profiles". tap and HOLD on the connection (profile) you just made earlier - a box under your tap+hold should show a "connect" option - click on that. wait 2-5 seconds and the status for your profile (it shows the wifi access points ssid as the name) should show as connected.
That's it. Sometimes if you have multiple access points in the same area, and the x3i disconnects for some reason, you might need to go back and select which ap you want to connect to. that's it. swear. it's just that simple :)