I've taken my thumbboard apart, it should be hackable into a gamepad with some effort. It uses a matrix, so you need two wires going to each button in the donor game pad.
The problem I have is trying to figure out how to not destroy the keyboard functionallity when hacking in a gamepad. The pad conacts are under a sheet of mylar that contain the button 'tops', the metal circles that complete the circuit when a key is pressed, is stuck to the board itself. This causes two problems: One is the mylar may be damaged by lifting it up and the other is that you can't connect directly to the pads or through holes (which seem to be present). Soldering to the chip inside might work, but it's a bit hard to track down the traces.
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My main concern is the directional pad
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however the problem was in the arrow keys and directional control
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The direction keys pose a problem, I have problems in games with these too. Usually, with mine, you press a direction and the game doesn't respond to a press until a second or so later, then keeps moving in that direction for a second or so. In emulators and games that allow button remapping, you can use the letter keys for directional control just fine. I think I moved and fired at the same time, but I didn't do much testing with key combos to see if the thumbboard had any ghosting/masking issues. My Axim has a dead screen right now, so I can't do testing with it right now. :(