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Originally Posted by Vric
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I think the limit is 32Gb, limit of the FAT32.
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FAT16 handles 2^16 (64k) clusters of at most 32kB size (2^15) = 2^31 = 2GB
FAT32 handles 2^32 clusters of at most 32kB size (2^15) = 2^47 = 128GB
As I have learned fairly recently there are programs (SKTools, Storage Tools) which can format cluster sizes of 64k. This is non-standard but works for my FAT16-formatted 4GB card in both the PPC and the card reader. I have not tried this with FAT32.